Plastic Barrel Blow Molding Machine/5 Gallon PC Water Bottle Making Blowing Machine
Technical Parameter
Max. Product Volume (L) |
25 |
Station |
Single |
Dry cycle (PC/H) |
600 |
Screw Diameter (MM) |
82 |
Screw L/D Ratio (L/D) |
38(30) |
Screw Drive Power (KW) |
|
Screw Heating Power (KW) |
41.7 |
No.of heating zone (Srew) |
4 |
Output of HDPE (kg/h) |
160(pc) |
Hydraulic pump driving power (KW) |
45 |
Clamping force (KN) |
215 |
Platen distance (MM) |
350~780 |
Max. Size of Mold (W*H)(mm) |
550*650 |
Capacity of Accumulator head (L) |
1.9 |
Max.Die Diameter (mm) |
150 |
Die heating power (KW) |
11.3 |
No.of heating zone (ZONE) |
4 |
Blowing pressure (Mpa) |
1.2 |
Air consumption (M/MIN) |
1.0 |
Cooling water pressure (Mpa) |
0.3 |
water consumption (L/Min) |
150 |
Size of machine (L*W*H)(m) |
6.3*2.2*3.8 |
Weight of machine (TON) |
12 |
Detailed Description
1. Electronic control system: Japanese mitsubishi PLC computer and human interface (Chinese or English) control, color touch operation screen operation, modular temperature control.
All process Settings, changes, retrieval, monitoring, fault diagnosis and other functions are implemented on the touch screen without point contact working principle and components are durable.
2. Hydraulic system: proportional hydraulic control, equipped with imported famous hydraulic valve and oil pump, stable and reliable.
3. Plasticization system: high efficiency plasticizing and mixing screw, ensure the plasticization is sufficient and even.
4. Speed regulating system: variable frequency speed adjustment + alloy steel hard tooth surface reduction box, speed adjustment is stable, energy saving, noise low, durable.
5. Open mold mechanism: the opening and closing mode and the sliding mechanism of the locking die are in the guide rail with ball bearings, with the precision of the micrometer level.
The positioning precision is high, easy and energy saving, and it is not deformed.
Patented products: two - rod, single - cylinder bidirectional synchronous open die center locking mechanism, good product stability.
6. Ejection: independent single (large) oil cylinder ejection, ensure the same degree of concentricity of the shot material, avoid the non-synchronous phenomenon of double cylinder.
In this paper, the thickness of the pressure wall of 10 sections of the same technology was improved, and the width difference of the blanks was changed, and the thickness uniformity of the product was improved effectively.
7. Die head: all adopt 38CrMoAIA,42CrMoV, 35CrMo, etc., which are made of fine processing and heat treatment.
8. changing the mold, die ditto the machine can lift at the same time, and can move backward and forward (hydraulic control), easy to install all kinds of mold room, lift die head, facilitate production is sort of die and mould spacing, excess stock at least.
9. Low energy consumption: the production rate is about 70%, and the energy consumption is 26.6KW·h is less than the original model.
Detail Show
01 Clamping System
1. Latest toggle type clamping system.
2. Big platen size capable to carriage more bigger size moulds.
3. Strong enough clamping force can make the bottles joint line more perfect and smooth.
4. All casting process ensure the clamping system longer life and more precision.
5. More precision carriage stroke and easy to adjust.6.Safety protection device for operator. Good material used for the die head
1. All our electrical components areusing international top brands. Such as Japan Mitsubishi,France Schnei der, ABB from Europe, Omron reply, Taiwan delta servo drive controller, Italian Gefran transducer,..
2. Electrical cabinet equipped withcooling fans for temperature adjust.
3. CE standard.
03 Control System
1. Colorful screen display with English.Technical setting date saving system 100 points parison controller, to make sure even thickness of finished product.
2. Optimized switches, easily operation.
3. Latest Wisetech Intelligent control system easy operation.
4. Parison control MOOG 100 points precision to control the wall thickness
5. Production tectonics and parameter saving for 20 moulds.
6. Professional engineer setting pages for problem diagnosis.
7. Short-cut key board & emergency stop or safety production.
8. Aluminum cantilever operation box and easy adjustment.
9. Remote technical support & program
04 Extrusion System
1. High quality hardness bimetallic screw &barrel for PP,PE,HDPE,PVC,PC... high plasticizing and longer life.
2. The extrusion motor adopt famous brand GermanySiemens to ensure the heating result.
3. Pre-heating with intelligent protection for screw and motor4. Heater is adopting high quality ceramic heating technology.
5. Screen filter is optional for small or light weight bottles.
6. Reasonable head runner design for color change quickly.
7. MITSUBISHI Invertor controlling frequency of screwand reducer.
05 Hydraulic System
1. Latest hydraulic oil tank design for smooth running of all hydraulic parts.
2. Hydraulic motor we choose to use servo motor.Servo motor energy saving 50% more than normal motor and Low noise and increase working life of hydraulic units.
3. The machine is equipped with hydraulic valves and hydraulic pumps imported from world-famous companies,thus assuring consistent and reliable working performance.
4. Optimized hydraulic design to adopt pressure, flow and time 3 factors to control action precision and smoothness.
5. Platen moving cylinders with mechanical shuttle valve toreduce impact force at end position.
FAQ
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-60 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.
Q: What's the advantage of SINOTECH?
We provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.