Product Description
Automatic Injection Blow Molding Machine
The machine is a full automatic injection molding equipment, suitable for processing PP, PS, PE, SAN, PMMA, PC, PETG, PEN and other thermoplastic, widely used in pharmaceutical, health care products, food and beverage, cosmetics, etc..One Mold with Multi-caivity for automatic continuous production technology, using three horizontal station rotary device, hot runner system and multi-stage injection molding system,injection molding, blow molding, demolding three position and action to ensure equipment of high efficiency and energy saving operation, ensure smooth product bottle, the bottleneck of inner and outer diameter and thread high precision, no waste is the standard equipment of modern enterprise environment-friendly production.
Specification of IBM products.
A). Neck part is made by injection providing the mouth & screw precision, can 100% matching cap, no any leakage.
B). No clamping line at bottom & clamping line at body side smooth for labeling. Bottle with balance wall thickness & No flash to save material.
C). Body & bottom with strong mechanical strength
Machine Features
1, The clamping framework adopts single-crossbeam, double poles, which enlarge the space of setting mould, much easier to install mould.
2, Unique PREFILL technology and variable displacement pump pressurizing technology are applied to hydraulic system to achieve high efficiency and more reliable.
3, Specialized control system: Adapting the specified controller and software, after completion of machine's commission and parameter setting, all the settled parameters can make use of SD card for storage and re-install into other machines, it is really very convenience for function testing and after service.
4, Energy saving: Refer to our testing result, this system can save minimum 35% of energy consumption at any machine. And also it can joint together with special boards and software installed to achieve the totally energy consumption and unit product energy consumption, and help the customers to understand the production cost.
5, Stripper station adopts long-distance digital laser sensor for detection, to protect mould safety
6, Stripper station installs light curtain, to protect personal safety.
7, Optional servo rotary, (Patented product .patent number:ZL2014 2 O196619.X)precise, long using time, easy maintenance, save energy.
8, Optional injection with all-electric way, replacing hydraulic way(Practical patent products .patent number: 150582G0287N).
9, CE certificate.
Product Parameters
| Item |
|
Unit |
IBM35 |
IBM45 |
IBM65 |
IBM75 |
| Injection system |
Screw Diameter |
mm |
40 |
45 |
50 |
50 |
| Max. Theoretical injection capacity |
G |
176 |
260 |
375 |
375 |
| Heating capacity |
KW |
7.2 |
10 |
10 |
12 |
| No. of heating area |
Qty |
3 |
3 |
3 |
5 |
| Clamping & blowing system |
Clamping force of injection |
kn |
350 |
450 |
650 |
750 |
| Clamping force of blowing |
kn |
40 |
78 |
89 |
150 |
| Opening stroke of mold platen |
mm |
120 |
120 |
140 |
140 |
| Max. Platen size (L×W) |
mm |
420×340 |
560×390 |
740×390 |
840×460 |
| Min. Mold thickness (H) |
mm |
180 |
240 |
280 |
280 |
| Heating capacity of mould |
KW |
2.8 |
4.0 |
5.0 |
6.0 |
| Product dimension range |
Suitable bottle range |
ml |
3-600 |
2-1000 |
5-1000 |
5-1000 |
| Max. bottle height |
mm |
≤175 |
≤240 |
≤220 |
≤220 |
| Max. Dia. of bottle |
mm |
≤80 |
≤90 |
≤100 |
≤100 |
| Dry cycle |
s |
4 |
8 |
8 |
/ |
| Hydraulic driving system |
Motor power |
KW |
15 |
22 |
30 |
48 |
| Hydraulic pressure |
Mpa |
14 |
14 |
14 |
14 |
| Pneumatic system |
Min. Air pressure |
Mpa |
0.8 |
1.0 |
1.0 |
1.0 |
| Discharge rate of compressed air |
M3/mm |
≥0.7 |
≥0.8 |
≥0.8 |
≥0.8 |
| Cooling system |
Water flowage |
M3/h |
3 |
3 |
3 |
5 |
| Machine information |
Dimension |
M |
3.1×1.2×2.2 |
3.5×1.4×2.3 |
4.0×1.5×2.35 |
4.0×1.7×2.0 |
| machine weight |
Ton |
4.0 |
6.0 |
7.5 |
12 |
Detailed Photos
A). Adopt YUKEN valves & pumps, JINGHUA semi-computer controller & Siemens motor, FESTO air valve.
B). Applying in DUCTILE CAST IRON can bear high strength not deforming, plate smooth for horizontal injection.
C). Adopt single beam & double pillar design, which highly enlarge the rotation space for 180mm cosmetic bottles & large mould, also mould assembling & removing easier.
D). Applying in double assistant cylinder helpful to main injection cylinder, higher speed mould clamping/opening & save energy as well as providing stable clamping force.
E). Adopt two pumps, one is for hydraulic action & other for mould clamping, which guarantee the 400× 300mm big mould required clamping force.
F). Applying in six-poles motor, lower noise & save energy
01 Driver and Hmi panel
* .Big color screen.
* .20 Multiple language display, English, Spanish, Portugu, French, Arabic.
* .Eeasy operatiom and maintenance
03 Servo motor&pump
* Provide machine with strong power and speed.
* Also we have servo system for option choose saving 30%-50% electricity consumption, good for long production.
04 Servo rotation devices and Pre-fill valves
05 Pneumatic valve of International Top-brand
Machine pneumatic system, adopt imported high quality brand FESTO from Genmany, provide stable and power air sources for whole machine blowing unit, ensure the bottle blowed with good quality and fast speed.
06 Hydraulic Components Of International Top-brand
Machine hydraulic system, using famous brand Japanese
YUKEN valve, ensure high speed response of whole machine, and precise control of each machine motion, stable working condition, long machine life.
Production Process
l.
The products features of Mould:
* . Excellent Mechanical Strength, impact-resisting, and non- craking.
* . Bottle mouth and thread are of precise measurement, Enabling well close match with the bottle cap.
* . Plastic Medicine Bottle's safe thread can be molding directly, act in connect with safe bottle cap.
* . The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation.
* . The surface of the bottle mouth, neck and the body is good luster and smooth, the standard of bottle body is unity.
* . The joint seam on the bottle body is smooth, no scrap rubber.
* . During the production, there is no wasted materia
Final Product
Company Profile
Certifications
FAQ
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong
International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by
video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with
quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical
support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-60 days after deposit. For stock machine, fast shipment. ( The actual production cycle
will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers
products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the
customer's employees.
Q: What's the advantage of SINOTECH?
We provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can
source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
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