Product Description
Full Electric Low Cost High Speed Feed Compounding Machine High Speed Mixer for Plastic Industry
Mainly part of the complete system
| No. |
item |
Quantity |
| 1 |
PVC loading station |
1set |
| 2 |
CaCO3 loading station |
1set |
| 3 |
AUTO vacuum sucking and dosing system |
1set |
| 4 |
Additive loading and central de-dusting system |
1set |
| 5 |
5group non-dust loading silo |
5set |
| 6 |
additive auto dosing system |
1set |
| 7 |
Mixer group and de-dusting system |
1set |
| 8 |
Dry blend vacuum sucking system |
1set |
| 9 |
Extruders' feeding |
1set |
| 10 |
PLC auto control system |
1set |
The conveying of the materials is the key to the automation of the compounding and feeding system. In the PVC automatic compounding system, the conveying system occupies a large proportion:Including the conveying from the bagging station to the transition silo upon the batching scales,the finished materials conveying from the mixer to the finished silo ,and also the finished materials conveying from the finished silo to the extruder.
There are two main forms of application here: spiral conveying and vacuum conveying.
The spiral conveying equipment composed with motor, reducer and the spiral. It has easy structure,work stable,but higher cost when the distance is long.
The vacuum conveying system is a kind of conveying equipment for conveying granule and powdery materials by vacuum suction. It is widely used in the fields of pharmaceutical, food, chemical, ceramics, feed, pigment, dye, agricultural products' production and scientific research. The use of vacuum conveyors can reduce dust pollution in the workshop greatly, improve cleanliness, improve production capacity significantly, and save a lot of labor, reduce pollution, safe and reliable.
PVC Dosing Batching Feeding Solution:
1. The system use computer control system of industrial PC combined with PLC for real-time dynamic monitoring, stores a plurality of groups of formula.
2. America Toledo bellows type metering sensor and control meter can can ensure the system's dynamic stability and accurate measurement, the dynamic accuracy is plus or minus 3 per thousand.So the system also can reduce labor costs.
3. Air bag type unique unloading device used, for you to eliminate viscous material "bridging" trouble.
4. The system pressure balance type centralized dedusting system, so that each dust reduced to low leak point.
5. The automatic material dosing feeding mixing system is fully enclosed conveying design, it can prevent secondary pollution and dust hazards.
6. A variety of system combination model, to adapt to various plant conditions.It is suitable for plastics,rubber,chemical and food industry, such as PVC wall panel making machine.
Traditional mixing work is that people weigh and batching material, which has many defects:
1. Artificial mixing is easy to make a mistake, because this is a repetition work, so worker is tired easily. The product percent of pass may be affected.
2. Labour intensity is large, human cost is high
3. Chemical raw material damage the worker's health.
Advantages
THE POWDER VACUUM SUCTION MACHINE HAS SUCH ADVANTAGES:
When harmful materials are not allowed to leak into the production line; when the material is sensitive to transport and can not be affected by the external impact, this is when you choose vacuum powder suction machine.
The entire transport process is done in a closed system without any powder leakage and contamination of the material. So that operators do not have to bear the physical handling, and enjoy a low noise of the working environment.
Vacuum conveyor is a pipeline closed transport, this transport can prevent dust pollution, improve the working environment, while reducing the environment and personnel pollution on the materials, improve cleanliness; because it is pipeline transportation, it takes smaller space, to complete the powder materials' delivery in a small and narrow space, so that the studio space will be beautiful and generous; especially not restricted by the long or short distance.At the same time, the vacuum feeder can reduce the labor intensity, improve work efficiency,which all make it as the first choice for most of the powder materials'delivery.
THE PRINCIPLE OF THE VACUUM CONVEYOR FOR POWDER:
It can produce high vacuum by the compressed air through the vacuum generator,to convey the materials. It has a simpler structure, smaller size, maintenance-free, low noise, easy to control, eliminating the materials' static and meet the GMP requirements and etc. The high vacuum from the vacuum generator can avoid the stratification,to ensure the uniformity of the mixed materials. It is the preferred choice of extruder,mixer,packaging machines,crushers,vibrating sieve and others' automatic feeding.
When the compressed air supply to the vacuum generator, the vacuum generator will produce negative pressure to form a vacuum flow, the material is sucked into the suction nozzle, enter the hopper of feeder through the suction tube by the flow. The filter will completely separate the material from the air. When the material is filled with the hopper, the controller will automatically cut off the air supply, the vacuum generator will stop working, and the material will open automatically and the materials will fall into the hopper of the equipment. At the same time, the filter is automatically cleaned by the compressed air from the pulse back-flush valve. When the time or the level sensor reached,the vacuum conveyor will be automatically activated.
Detailed Photos
Company Profile
Certifications
Packaging & Shipping
FAQ
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong
International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by
video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with
quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical
support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-60 days after deposit. For stock machine, fast shipment. ( The actual production cycle
will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers
products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the
customer's employees.
Q: What's the advantage of SINOTECH?
We provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can
source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
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