Plastic Machinery Large Container Plastic Blow Molding Machine for 120L 160L 200L Barrels

Product Description

       120L 160L 200L Fully Automatic Extrusion HDPE Drum Making Machine

Product Description

ACCUMULATING HEAD

Head mode: the accumulating ejection head is designed with material center coming-in type and removing the plastic melting line on the product surface, easily for material or color change, saving the time & material cost with speedy operation. 

 

EXTRUSION SYSTEM

Gradient mixing type with high-speed energy saving design, gradually changed screw with same distance and different deep. Material of screw: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥800,brittleness≤2. Material of barrel: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. 

 

HYDRAULIC SYSTEM

The main hydraulic system is mainly composed of servo motor, gear pump, pressure regulating valve block, reversing valve blocks, cylinders and oil chillers. It controls platens open & close, extrusion system up & down, blow pin actions, or core in and other special actions.

 

ELECTRICAL CONTROL

The electrical control system is composed of operation panel, temperature control module, PLC, input & output module, proportion board, contactors, voltage stabilized source, air swtiches, mid relays, proximity switches, inverter and motors. The operation panel contains power switch, touch screen, alarm, hot cutter knob, auto cycle button, emergency stop button, action reversion button, extruding speed button. 

 

MECHANICAL STRUCTURE

Clamping unit is composed of front & back platens, clamping unit, mould clamping hydraulic cylinders, synchronizing mechanism, with the structure of nether crank design. Platen movements open & close is assisted with linear guide rails & ball bearing sliders to increase action smoothness and position precision. The end positions & slow speed positions are controlled by travelling electric transducer. 

 

AIR & WATER SUPPLY

The pneumatic system contains air cylinder, air valves, air filters, air tubes, fast plugs and so on, for controlling the actions of head inner blowing, blow pin blowing, auto-deflashing, or pushing in & out for some special moulds. The necessary air pressure is 0.8~1.2 Mpa, air consumption is 1.2~1.6 M3/min. The water system contains water distributing blocks, ball valves, tubes, connectors and so on, for chilling the screw & barrel, hard gear box, blowing units and moulds. The necessary water pressure is 0.2~0.4 Mpa, water consumption is 12.5 m3/hour.

Product Description

Machine Features 
1. Special design for 120L, 160L  200L PE/PP/HDPE... Barrels
2. Die head design with easy to change the material and color.
3. Latest mold changing system, much faster and easier.
4. Optimized hydraulic system, proportional pressure control
5. Adopts two pull-rod type closing-mold devices by rack and pinion system. The large setting platen is suitable for various sizes of molds
6. Simple structure in linear type, easy in installation and maintenance.
7. Servo system
8. With robot arm take out the finished product
9. One to three multi-layers choose
10. Hydraulic and electric hybrid power design, makes the machine run more speed and more energy-saving
11. Full Servo system control.
12. Simple structure in linear type, easy in installation and maintenance.
13. With a robot arm take out the finished product.
14. Single die-head and Single station

Product Parameters

Technical Specification	STD-120
SIZE AND WEIGHT
Size	(m)	9×4.1×6
Weight	T	30
CLAMPING UNIT
Clamping force	KN	1000
Mold platen size (W×H)	mm	1100×1600
Platen opening stroke	mm	700-1650
Platen moving stroke	mm	1000
Mold thickness	mm	610 - 750
EXTRUSION SYSTEM
Screw diameter	mm	Φ 120
Screw L/D ratio		30:1
Melting capacity for HDPE	kg/hr	250
Number of heating zone		6 zone
Screw heating power	KW	30.2
Heating mode		Cast Aluminium heater
Screw fan power	KW	0.6
Extruder motor power	KW	75
DIE HEAD
Number of heating zone		6 zone
Heating power	KW	38
Heating mode		Cast Aluminium heater
Max die-pin diameter	mm	600
Accumulator capacity	L	20
Accumulator weight (HDPE)	KG	15
Maximum container capacity	L	250
POWER
Servo Oil pump driving power	KW	35
Extruder motor power	KW	75
Blow pressure	Mpa	1
Air consumption	m³/min	2
Cooling water pressure	Mpa	0.5
Water consumption	L/min	120
Average energy consumption	KW	80
HYDRAULIC PARTS BRAND
Servo oil pump	Sumitomo (Japan)
Valve	Yuken (Japan)
Oil tube	Liebao (China)
Sealing element	DZ (Taiwan)
ELECTRIC PARTS BRAND
PLC	Mitsubishi (Japan)
Touch screen	Weinview (Taiwan)
Temperature control	Mitsubishi (Japan)
Intermediate relay	OMRON (Japan)
Contactor	LG (Korea)
Air switch	LG (Korea)
Inverter	Mitsubishi (Japan)
AC motor	Siemens (Germany)
Gearbox	Kewei/Guomao (China)
Air valve	Airtac (Taiwan)
Power supply	Mean Well (Taiwan)
Servo system	Inovance (China)
Parison control system	MOOG (Japan)
Servo valve	MOOG (Japan)
Transducer	Gefran (Italy)

Detailed Photos

Total Machine Control System

1.The control system is simple but humanized pages easy for operation.
2.100 point parison thickness controller & profile eddition.
3. Production technics and parameter saving for 20 moulds.
4. Professional engineer setting pages for problem diagnosis.
5.Short-cut key board & emergency stop for safety production.
6. Aluminum cantilever operation box and easy adjustment.
7. Remote technical support & program updating.

 

Die head system
1. Accumulator die head.
2. Temperature control: automatic temperature control module.
3. The max die pin of extrusion is 600mm.

Mould Platen
1. Latest Euro style toggle type clamping system.
2. Bigger platen size capable to carriage more bigger moulds.
3. Stronger clamping force can make the blow molding item bottle joint line finishing smoother.

Automatic Labor Arm
1. It is a necessary parts for blow molding machine to ensure the workers operation safe.
2. Labor saving, easy operation, high production efficiency.

Drum Mould
1. Reasonable cold water runner design for heat transmission.
2. Cutting blade length& flatness for scraps easy removing.
3. Parison over-flow groove depth equal to product weight.
4. Suitable water inlet& outlet position for easy production.
5. precise cold shrinkage calculation to insure filling volume.
6. Multi-functional selection for mould action requirements.

Blowing System
1. Bowing stand adapt to YUKEN, direction valve, using hydraylic drive.
2. Blow rod can optional equipped quick exhaust function.
3.Match non-contact induction switch, ensure accuracy of positioning.
4. Optional air rotating rod, in order to machining tntenal thread.
5. Optional equipped with widen guide rod(wait water cooling), widen the parison.

Extrusion System
1. Screw designed specially based on working quality of material. Diameter of screw: φ120mm, L/D30/1
2. Material of screw: High quality nitriding steel 38CrMoAlA, with nitriding surface HV≥800, brittleness≤2.
3. Material of barrel: High quality nitriding steel 38CrMoAlA, with nitriding surface HV ≥ 900, brittleness ≤2.
4. Drive mode:AC motor + Hard gear surface decelerator.
 

Air Cooling Fan
1. Air cooling fan guaranteed constant temperature for screw.

Gear Box
1. Frequency conversion speed regulation& Alloy steel hardened gear box.
2. Table speed regulation, energy saving, low noise, durable.

Hydraulic system
1. The main hydraulic system adopts to Japan YUKEN and SUMITOMO hydraulic valves and servo pump, precise pressure of proportion, flow control, quick actions, longer working life.
2. Hydraulic motor available to upgrade to servo drive energy saving, low noise& increase working life of hydraulic units.
 

Electric control system
1. Japan Mitsubishi PLC system, with Mitsubishi temperature control module.
2. Weinview Touch Screen to easily set and change  communication, parameter, image display with
self-diagnose.
3. Japan Mitsubishi inverter provide stable and efficient extruding process.
4. Other main electrical components are from wolrd-famous brands such as OMRON, LG and etc.

 

Workshop Production

 

Packaging & Shipping

 

Company Profile

Certifications

 

FAQ

FAQ:
Q: Can we visit your factory?

Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong
International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by
video.

Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with
quotation.

Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )

Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical
support or field installation assist.

Q: What is the lead time?
For customized machine, it takes about 45-60 days after deposit. For stock machine, fast shipment. ( The actual production cycle
will vary according to the degree of customization.)

Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .

Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers
products to meet customer' needs.

Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the
customer's employees.

Q: What's the advantage of SINOTECH?
We provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can
source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.