Waste Pet Bottle Recycling and Washing Plant

Product Description

Waste PET Bottle Recycling and Washing Plant
 

Product Description of  Waste Pet Bottle Recycling Plant:

The PET bottle recycling plant takes dirty bottles and transforms them into clean PET flakes. This is an export commodity which can be sold and used for many creative applications. And the flakes can be further processed and reutilized with high commercial value. The production capacity we can make on the PET Bottle washing and recycling line can be 100kg to 3000kg per hour. 

 

Features of  Waste Pet Bottle Recycling Plant:

1. Coordinating the production line with follow programmed work (granulating system), and it will make waste and dirty PET bottles to be the PET granule material and in order to producing new PET bottles.

2. Friendly control system (PLC integrated & separated control on each machine) and touch screen panel, easy for operation, monitor and emergency stop.

3. All parts contacting with plastic material and water are made of high-quality 304 and touch screen panel, easy for operation, monitor and emergency stop.

4. The whole production line can be designed on the basis of how dirty the flakes are, and make sure of the quality of the final products.

 

System Configuration:

 

No.	Machine Name	Note
1	Bale breaker	Custom
2	Belt Conveyor	PVC Belt
3	Metal detector	Custom
4	Label Remover	Remove the label from the bottles.
5	Manual Sorting Belt	Custom,PVC Belt
6	Belt Conveyor	PVC Belt
7	Crusher	Blade metal:alloy(9CrSi or SKD-II)
8	Screw Loader	Made of Stainless steel
9	Hot Washer	Made of Stainless steel ,can put some soda
10	High-speed Friction Washer	Made of Stainless steel Can be design Two-screw
11	Sink-Float Tank	Single-screw or Two-screw
12	Dewatering Machine	Vertical or Horizontal
13	Drying system	Made of Stainless steel
14	Storage hopper	Normally 1000L
15	Flakes Pneumatic Separating Machine	New style label remover for flakes
16	Electrical Control Cabinet	Siemens DELIXI Schneider ABB

 

Technical Parameters 

Model	Material	Install Power	Capacity	Water Consumption	End Products Humidity
PNQX-PET300	PET,PS,PC,ABS	100kw	300kg/h	4-6litres/kg	<=3%
PNQX-PET500	PET,PS,PC,ABS	150kw	500kg/h	3-6litres/kg	<=3%
PNQX-PET800	PET,PS,PC,ABS	200kw	800kg/h	3-5litres/kg	<=3%
PNQX-PET1000	PET,PS,PC,ABS	280kw	1,000kg/h	2-3litres/kg	<=3%
PNQX-PET1500	PET,PS,PC,ABS	350kw	1.5Tons	2-3litres/kg	<=3%
PNQX-PET2000	PET,PS,PC,ABS	400kw	2Tons	2-3litres/kg	<=3%
PNQX-PET3000	PET,PS,PC,ABS	500kw	3Tons	2-3litres/kg	<=3%

 

Moisture : < 0.9%				PVC: average 25ppm. max 45ppm
PE/PP :  max 5ppm				Metal : max 5ppm
Glue : max 10ppm				Wood : max 5ppm
Labels : max 5ppm				Others : max 5ppm
Total Impurity : <  80 ppm				Flake Size :  8-10mm
Estimated Plant Parameters
Capacity		Power	Area (M2)	Labor		Water Supply
2000KG		600KW	900	6		3 ton/hr
3500KG		900KW	1000		7		4 ton/hr
Production Consumption
1	Water (Recycling System)				0.24 M3 / ton flake
2	Washing Detergent				5kg / ton flake
3	Steam				500kg / ton flake

 
Flake Quality Reference - Fiber Grade 
 

Moisture : < 0.9%				PVC : < 50 ppm (AA)
PE/PP :  < 20 ppm (AA)				Metal : <  20ppm (AA)
Glue : < 10 ppm (AA)				Wood : < 10 ppm (AA)
Total Impurity : <  100 ppm (AA)				Flake Size :  8-10mm
Total Impurity : < 250ppm (A)
Plant Parameters
Capacity		Power	Area (M2)		Labor		Water Supply
500KG		200	500		5		1.5 ton/hr
1000KG (AA)		440	800		6		2 ton/hr
1000KG  (A)		320	800		6		2 ton/hr
Production Consumption
1	Water (Recycling System)					0.24 M3 / ton flake
2	Washing Detergent					5kg / ton flake
3	Steam					500kg / ton flake

Any question, contact with me