Sinotech Easier to Transport EPS Foam Plastic Cold Press Crush Shred Recycling Expandable Polystyrene Compactor EPS Compactor Machine

Product Description

Product Description

Sinotech Easier to Transport EPS Foam Plastic Cold Press Crush Shred Recycling Expandable Polystyrene Compactor EPS Compactor

Most polystyrene products are currently not recycled due to the lack of incentive to invest in the compactors and logistical systems required. Due to the low density of polystyrene foam, it is not economical to collect. However, if the waste material goes through an initial compaction process, the material changes density from typically 30kg/m³ to 350kg/m³ and becomes a recyclable commodity of high value for producers of recycled plastic pellets.

The EPS foam compressor generates a pressure-compressed force to compress foam by the screw spiral rotation,then make the foam scrap into an EPS foam compression blocks. Our Greenland brand foam compressor machines, can reach max up to 50 times compression ratio,greatly reduce the storage and transportation costs of EPS foam, are good choice for EPS foam recycling.

Suitable Products:

It is suitable for EPP EPE XPS PUR EVA EPS plastic foam and polystyrene foam, such as foam box, EPS foam board, EPS foam fast food box, etc.

Main features:1. Capacity:50-300kg per hour.
2. As a kind plastic foam densifier, it is applied to a wide usage to compress and hot melting machine EPS EPP EPE XPS PUR EVA.
3. The foam compactor could be used in many places, such as super market, schools, hospitals, small-sized warehouse, retail stores, and seafood markets...
4. The foam compactor press the plastic foam from big to small size high efficiently, the compression ratio could arrive at 1:30~1:50, the compressed material block density could be 350kg/m³, and then it is easy to transport and recycle for next step.
5. The foam compactor has excellent performance, compacting dimension, low noise, easily and convenient operating and maintenance…
6. Ingenious designed feeding hopper, one aspect it could prevent the material jumps out when crushed, the aspect it could also to collect all material into one point to push the material direction down and helping to feed the material into extruder. 
7. Exquisite structure of blades, especially experienced designing to the angles of all blades, which could guarantee high efficient crushing performance with high capacity, but also could press the crushed material blocks into the extruder to increase the capacity of whole machine. 
8. Compacting screw and hydraulic pressing, which makes the compression process high efficient and good performance. All parts compacted into one machine, saving cost, low energy consumption, small space covering, which makes the machine to be portable type.
9. The foam compactor is controlled by PLC automatic controlled, easily operating, stable working performance.
10. The block is usually compressed to be 250*250mm or 380*380mm block.

 

Product Parameters

Model	GL-CP-50	GL-CP-100	GL-CP-200	GL-CP-300
Capacity	50kg/h	100kg/h	200kg/h	300kg/h
Screw diameter	Φ138mm	Φ290mm	Φ350mm	Φ410mm
Inlet size	615mm*500mm	1000mm*600mm	1000mm*600mm	1500*600mm
Screw rotation speed	30rpm	36rpm	36rpm	36rpm
Crusher blade quantity	10pcs	2 crushing shafts	4 crushing shafts	4 crushing shafts
Crusher rotation speed	100rpm	120rpm	120rpm	120rpm
Main motor	5.5kw	11kw	15kw	22kw
Crusher motor	1.1kw	2.2kw*2pcs	2.2kw*4pcs	2.2kw*4pcs
Hydraulic pump		1.5kw	1.5kw	2.2kw
EPS Block size	100*100mm	250*250mm	380*380mm	380*380mm
Dimension	1200*1000*1400mm	3000*1300*2100 mm	4800*1500*2500mm	4960*4480*4430 mm
Weight	850kg	1400kg	1800kg	2600kg

Detailed Photos

Working principle:
The twin shaft are two parallel shafts with blades, they running in different rotation direction. Each shaft has blades and driven by the gear box, to crushing the EPS material then the material will get throught the sreen into  the barrel. The material will be processed by the high speed rotary screw to the barrel, then the high press to reduce the volume density.
 

01 Belt conveyor
 

Transfer plastic foam into hot melting machine.

 

02   EPS cold compactor machine

A machine to reduce the size of expanded polystyrene foam and expanded polypropylene foam for easier transportation.

 

03 Crushing blades
 

Break the plastic foam into smaller pieces and enter the screen.

 

04 Two crushing motor
 

The use of two axis crushing knives can effectively break the plastic foam material.

 

05 Main motor
 

Through screw high-speed rotation convey small foam pieces to the conical cylinder and the circular cylinder, heated by mica heater, and then the melted material will continue to be conveyed to the die head.

 

06 Compacting screw and hydraulic pressing

This makes the compression process high efficient and good performance.

 
For the environment:
1.EPS is uniquely recyclable - all manufacturing waste can be fully reprocessed as can the products at end-of-life.
2.EPS is comprised of 98% air and therefore only 2% polystyrene making it a highly efficient use of raw material.
3.Although EPS is derived from a non-renewable resouce - oil, it represents less than 0.1% of crude oil usage.
4.As EPS is highly energy efficient - the energy saved over the lifetime of an insulation panel.

Raw Material

Final Product

Seller Recommendation

Automatic EPS XPS Foam Hot Melt Foaming Plastic Recycling Melting Machinery

Company Profile

Certifications

 

FAQ

Q1:What about the payment terms?

A1:Always 30% down payment as deposit,70% balance pay before shipping.

Q2:What about the payment way?
A2:TT,L/C at sight or ****** trade assurance.

Q3:If you can extend the guarantee time?
A3:Yes.Our guarantee time is 24 months.Double times of other factory because we have strong confidence for our product.

Q4:If you will send engineer coming to our factory to install and test the machines?
A4:Yes,Every set of machine we will send professional engineer to your factory and help installation and test the machines for you.

Q5:If you have CE,SGS,ISO certificate?
A5:Yes,except these,if you also need other certificates,we also can help to apply.

Q6:If we buy your machines, can you offer us wear-out spare pats?
A6:Yes,We provide our high quality machine 2 years' guarantee,and we will also offer you 2 years wear-out spare parts for free.
Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tools. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing. 

Q7:The voltage,if you can design according to our request?
A7:Yes.

Q8:If you support ****** trade assurance pay?
A8:Yes.100% support.