Automatic Feeder and Unloading System Automatic IBC Tank Cage Spot Welding Machine

• After-sales Service: Commissioning and Trainingengineer Available
• Warranty: 1 Year
• Condition: New
• Machine Type: Welding Manipulator
• Usage: Welding and Cutting, IBC Tank Cage Welding Machine
• Dimensions(Lxwxh): 16000X3500X2000mm
• Model NO.: DMZW-4*250Kva-1200
• Production: 80PCS/Hr
• Voltage: 220V/380V/460V
• After Warranty Service: Video Technical,Online Support,Field Service
• Machine Test Report: Provided
• Weight (Kg): 6800
• Certification: CE
• Coolant Flow: ≥40L
• Coolant Temperature: <30ºC
• Key Selling Points: Full Automatic
• Video Online Checking: Provided
• Transport Package: Wooden Pallet
• Specification: DMZW-4*250Kva-1200
• Trademark: SINOTECH
• Origin: Made in China
• Production Capacity: 100sets/Year

Product Description

Intermediate Bulk Container IBC Grid IBC Cage Frame Automatic Production Line

Product Description

 

Machine Description
IBC cage automatic production making machine(including frame making+base frame making) 
This automatic production line is mainly used to manufacturing the IBC cage frame. It is composed of cage frame automatic welding, mesh unloading mechanical arm, mesh turnover structure, automatic frame bending machine, locking machine, hole making and punching machine, automatic production line moving mechanical arm.We can equip the line with automatic base frame welding machine and automatic unloading mechanical arm for the base frame.

 

Different Part Description

The equipment comprises material lifting part, feeding part, bending part, docking riveting part, profiling and punching part, mechanical arm part, hydraulic system, pneumatic circuit, and electrical control and water cooling system. They can also be independent devices.

1. Grid welding machine

2. Grid lifting robot

3. Bending machine

4. Locking machine

5. Clinching&Punching machine

6. Cage bottom melting and punching machine

7. Robots

1. IBC Grid Mesh Welding Machine
   
1.This machine is designed as reinforced gantry structure with the advantage of high rigidity and stable running.

2.The welding power is designed with medium frequency inverter power supply system with the features of electricity and energy saving.

3.Automatic demolding device: after welding the product, the demolding cylinder will jet up for preparation of automatic unloading.

4.Automatic unloading device will grab the product via servo motor control. It will move down to grab the welded product and moving to the setting position via servo motor.
 

 

After placing the IBC grid on the trolley orderly and pushing the trolley to the corresponding position, locating magazine will be used to fix it. Then lifting part will make the mechanical arm stretch to and grab the IBC grid on the trolley. The products grabbed by the mechanical arm will be sent to the next procedure (material transporting machine) with transmission part.
 

2. Bending machine

1. The equipment frame is processed as a whole to ensure high bending precision, stable operation and high efficiency. Every 20-25s can bend a frame.

2. Adopt special bending balance system to ensure diagonal dimension of frame.

3. The machine is controlled by human-machine interface +PLC programming control mode, with high degree of automation.

4. Servo hydraulic, with fast response, low inertia, high precision.

 

3. Automatic Hole Making and Punching Machine

1. Simply change the mold block, you can meet the needs of
different pipes for punching, and the mold is easy to change.

2. The servo hydraulic system has the characteristics of fast
response, small inertia and high precision.

3. High degree of modularization of each part of the equipment, which can be configured to improve the degree of automation according to customer requirements.

4. IBC Tank Cage Mesh Locking Machine

1. The machine frame is processed as a whole, with high insertion precision, large fastness to locking, stable and efficient operation.

2. Manipulator can be configured to automatically load and unload materials to reduce personnel configuration.

3. Only by changing the mold block, the requirements of different locking pipes can be met, and the mold can be replaced easily.


 

 

5. Base frame welding machine

1.The design adopts horizontal structure and 7 welding heads for completing the welding of base frame. The operator only need to load and unload the product. The machine will do the welding automatically.

2.It adopts 3 sets of MF DC 160KVA power. The machine helps to increase product quality and production rate, lower the production cost.

3.Higher production rate and automation level.Solve the problem of unstable welding quality caused by manual work.

6. Base Frame unloading Mechanical Arm

1.Use gantry type structure, to ensure the stable running and high speed efficiency of mechanical arm.

2.Use special balancing system to ensure the stability of the running.

3.Use human-machine interface+PLC program control system. High automation level.

4.Use servo motor with quick response, and high precision
 

 

Process Process

Running Process:

Auto tube loading -Frame welding--bending--locking--hole punching--unloading--base frame welding--base frame loading--manual screw for base frame and outer frame

 

Production Workshop

Company Profile

Certifications

 

Packaging & Shipping

FAQ

Q: Can we visit your factory?

Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.

Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.

Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )

Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.

Q: What is the lead time?
For customized machine, it takes about 45-60 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)

Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .

Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.

Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.

Q: What's the advantage of SINOTECH?
We provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.