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Calender, machine that has wide application in the finishing of textile fabrics, the production of vinyl plastic sheeting, rubber sheeting, coated fabrics, and the manufacture of paper.
Material
PVC, ABS and PS constitute the majority of calendered thermoplastics, although some grades of polyethylene and polypropylene are also used.
Facts of Calendering in Textile
*Provides highly lustrous appearance on the fabric surface.
*Provides smooth, glossy and silky touch to the fabric.
*Increases fabric cover factor
*Compress fabric and reduce thickness
*Causes a closing to-gather of the threads by flattening them & thus tending to fill up the inter stiches between warp and weft.
*Reduce air permeability by changing its porosity
*Increase opacity of fabric
*Reduce yarn slippage
*Flattens slubs
*Consolidation of non-woven
Advantages of Calendering
The calender is very good at handling polymer that are heat sensitive as it causes very little thermal degradation.
It is good at mixing polymers that contain high amount of solid additives that don't get blended or fluxed in very well.
Due to this calender is produce a large amount of melt than extrusion.
01 Calender Line for PVC Colored Film/ Embossed Film/ Transparent Film
Machine Size: 24" x 80" , 26" x 90", 26" x 100", 28" x 110", 30" x 118"
Calender Machine: 4-Roll, 5-Roll, 6-Roll
Max. Film Width: 2200 mm
General Layout: Materail dosing system - Super mixer - Cooling mixer - Planetary extruder - Mixing roll - Straining extruder - Calender machine - Post of calender - Surface winder
Features
1.The rollers are drillled roll with hot grinded, single motor single transmission with a stable and adjustment speed work. The machine use roller
bearing which can bear high temperature. Sealing type is labyrinth.
2.The film can infinite extend, with a high work speed, high produce capacity, good quality and uniform thickness.
3.The main machine has roll crossing, preloading and anti-ending device, the nip adjustment speed can be adjust, the electric has PLC control.
Calender line for PVC transparent film include PVC normal clear film line and PVC super clear film line
03 Calender Line for PVC Flooring Film
Calender line for PVC flexible banner film include calender line for ware layer and printing layer of resilient flooring, base sheet of multilayered flooring, base sheet of LVT flooring and so on
a. Calender line for ware layer and printing layer of resilient flooring
Machine Size: Φ760mm x 2800mmL, Φ610mm x 2030mmL,
Calender Machine: 4-Roll, 5-Roll
Max. Film Width: 2000mm, 1540 mm
General Layout: Materail dosing system - Super mixer - Cooling mixer - Planetary extruder- Mixing roll - Straining extruder - Calender machine - Post of calender - Surface winder/Central winder
b. Calender line for base sheet of multilayered flooring
Machine Size: Φ760mm x 2800mmL
Calender Machine: 4-Roll
Max. Film Width: 2000 mm
General Layout: Materail dosing system - Super mixer - Intensive mixer - Mixing roll #A - Mixing roll #B - Straining extruder - Calender machine - Post of calender - Surface winder/Central winder
Calender line for PVC flexible banner film include calender line for PVC frontlit banner, PVC backlit banner and PVC blockout banner, PVC inflatable film and so on
Machine Size: Φ860mm x 4250mmL, Φ860mm x 4250mmL stretch to 6500mm, Φ1350mm x 7200mmL
Calender Machine: 4-Roll
Max. Film Width: 3200 mm
General Layout: Materail dosing system - Super mixer - Intensive mixer - Mixing roll #A - Mixing roll #B - Straining extruder - Calender machine - Post of calender - Surface winder
Q: How can we get the exact price of plastic machine?
A: Contact us with bottle volume and capacity request. Then we will recommend you suitable model machine soon.
Q: Do you provide any spare parts with machine?
A: Yes, we offer all necessary spare parts together with machine sending and 3 days spare parts delivery after machine sale.(contact us for packing list )
Q: How about your after-sale service?
A: We offer manual instruction and engineer training before loading, after shipment we provide 24 hours online support, video technical support or field installation assist.
Q: What is the lead time?
A: We have standard model machine in stock.It can be delivery within 1 week. If need to make mould, the delivery time need half month after drawing confirmed.
Q: What is the warranty period for your machine?
A: 12 months warranty for components and technical support.
Q: Do you provide custom machines?
A: Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: What's the advantage of SINO-TECH?
A: We provide customers with turnkey projects. Including plant design, blow molding machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time for customer.
Q: How can we get the exact price of plastic machine?
A: Contact us with bottle volume and capacity request. Then we will recommend you suitable model machine soon.
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